The electric motor's own bearings are failing. Similar symptoms to airend bearing failure but the noise comes from the motor end.
What you'll see
Use a stethoscope to confirm the noise is from the motor, not the airend or coupling.
How to diagnose
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Isolate to the motor
Place a stethoscope or screwdriver on the motor body. Compare the noise level with the airend body. If it's clearly louder at the motor, the motor bearings are the problem.
Result: Noise at motor = motor bearings. -
Check for repeated failures
If the drive-end bearing keeps failing, check motor-to-element alignment. Misalignment puts side load on the bearing that it's not designed for. Also check if the motor is unbalanced.
Result: Repeated failure = alignment or motor balance issue.
How to fix it
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Replace motor bearings
Have the motor bearings replaced by a motor shop. If the bearing failure repeats, send the motor for a complete overhaul including balance check and alignment verification.
Don't keep replacing bearings without checking alignment. Misalignment is the number one cause of repeated motor bearing failure on direct-drive compressors.
Motor bearing replacement (motor shop work). Alignment tools.
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